Carbo Ceramics

CERAMIC PROPPANT

THE HIGH PERFORMANCE CHOICE

CARBO CERAMICS & TECHNOLOGIES

Higher performance in realistic conditions

 

Our wide range of high quality, high performance proppant is manufactured to have a low internal pellet porosity, so that it is strong and durable enough to withstand pressure cycling and avoid the creation of fines. That means the proppant will maintain more space to flow for the life of the well.

Industry-proven production performance

A study of production rates published by the Society of Petroleum Engineers has shown that the combination of the strength, uniform size and shape of engineered ceramic proppant provide higher production performance than other types of proppant (SPE 77675).
Numerous case studies and field trials have consistently demonstrated:
  • 20%+ increase in initial production
  • 20% + increase in estimated ultimate recovery (EUR)
  • Improved rates of return
  • Rapid payout on initial investment (often in just weeks or months)
  • Lower finding and development costs per BOE for E&P companies
  • Accelerated recovery times

Explore our proppant technologies

See our latest proppant technologies and services that were engineered with the E&P in mind, and to overcome issues that can lead to reduced production and recovery, and expensive well servicing.

Client Successes

Upcoming Events

SPE Annual Technical Conference and Exhibition

October 05-07, 2020

Resources

  • Product Specifications
  • Case Histories
  • Related Resources
CARBOECONOPROP

CARBOECONOPROP low-density ceramic proppant is ideally suited for moderate-depth natural gas wells. Learn More

CARBOECONOPROP
Ultra-conductive Ceramic Proppant

Featuring KRYPTOSPHERE, the most conductive ceramic proppant for high pressure and high temperature fracture environments. Learn More

Ultra-conductive Ceramic Proppant
CARBOHYDROPROP

CARBOHYDROPROP provides a superior combination of conductivity, ease of placement and cost competitive Learn More

CARBOHYDROPROP
CARBOLITE

CARBOLITE high-performance, low-density ceramic proppant technology that provides the highest fracture conductivity for greater productivity in moderate-depth wells Learn More

CARBOLITE

Title

Location

Modeling results increase productivity in multiphase fracture flow - Bakken
Middle Bakken formation, North Central USA

Field trial shows low-density ceramic proppant delivers higher conductivity and value than alternatives. Learn More

Modeling results increase productivity in multiphase fracture flow - Bakken
Enhanced productivity in multiphase fracture flow - Eagle Ford
Eagle Ford Shale, South Texas

Low-density ceramic proppant increases production rates by 40-60% in the short-term and 13% in the long-term—generating ~$1.5 million additional value per well. Learn More

Enhanced productivity in multiphase fracture flow - Eagle Ford
Ceramic proppant tops sand in comparative analysis - Granite Wash
Texas, USA

Low-density ceramic proppant increases long-term conductivity over life of well. Learn More

Ceramic proppant tops sand in comparative analysis - Granite Wash
Low-density ceramic proppant elevates production in Niobrara discovery - Piceance basin
Niobrara Shale, Western Colorado

Optimal conductivity improves economics in HPHT well. Learn More

Low-density ceramic proppant elevates production in Niobrara discovery - Piceance basin
Montney wells completed with ceramic proppant achieve 34% higher production than sand-only completed wells
Middle Bakken formation, USA

Combined sand-ceramic completed wells shown to increase production rates, cash flow and accelerate ROI. Learn More

Montney wells completed with ceramic proppant achieve 34% higher production than sand-only completed wells
Optimized fracture program increases production, lowers costs in tight offshore pay zone
North Sea

Higher conductivity of low-density ceramic proppant helps improve economics of challenging reservoir. Learn More

Optimized fracture program increases production, lowers costs in tight offshore pay zone
New technology sets IP milestone in deep gas well: Pennsylvania
Greene County, PA

KRYPTOSPHERE LD reduces completion costs while delivering among Utica’s highest flow rates Learn More

New technology sets IP milestone in deep gas well: Pennsylvania

Title

Resource Type

Fracture Technologies

Develop integrated solutions to optimize well performance and optimize returns with CARBO's innovative fracture and proppant technologies.  Learn More

Fracture Technologies
CARBO Production Enhancement Solutions

Increase your production and optimize your frac with CARBO's production-enhancing technology Learn More

CARBO Production Enhancement Solutions
New Technology Yields Ultra-High Strength Proppant

Nearly all of the proppant available on the market today can be classified into one of three tiers – sand, resin-coated sand and ceramic. The products contained in these three tiers have served the industry well and have typically covered the broad spectrum of applications required by completions engineers. Learn More

Ultra-High Strength Proppant Developed for Deep, Offshore Completions

As the industry has moved to the development of deeper reservoirs, drilling and completion equipment have undergone significant upgrades to allow for the successful exploitation of these higher pressure, higher temperature applications. Learn More

Pioneering a New Method to Prevent Scale in Deep Water, High Pressure Reservoirs - A Gulf of Mexico Case Study

Production of hydrocarbons in deep water reservoirs involves the economical flow of hydrocarbons from the reservoir to the point of sale. One important consideration is effectively preventing / handling solid deposits which can be both organic (i.e. paraffin, asphaltenes) and inorganic (i.e. calcite, barite, halite) in nature. Learn More

Ultra-High-Strength Proppant: An Update on Deepwater Applications in the Gulf of Mexico

With the advent of the development of lower Tertiary formations in the deepwater Gulf of Mexico, a gap in proppant technology was identified at the beginning of the decade. No existing conventional proppant could provide the required conductivity at the anticipated 15,000 psi (and higher) prevailing closure stress. To meet these challenges a new proppant was developed, with the goal of achieving twice the baseline conductivity of any conventional proppant at 20,000 psi. Learn More

Hydraulic Fracturing Design to Unlock Light Tight Oil Resources in South Oman

Field "A" produces from a mixed-wet formation comprising of fine grained silicilite. The field is a sour light tight oil reservoir with permeability range from 0.001 – 0.1 mD, the only way to flow the existing vertical wells is through hydraulic fracs. Historically the wells have been fracced using water based frac fluids, which have caused severe negative consequences related to well integrity and reduced productivity. Learn More

Twenty Years, One Fracture and the Future of a North Sea Asset

The Andrew asset is a strategic hub for BP in the Central North Sea and has been producing from the Palaeocene oil reservoir for the past twenty-two years through a small fixed platform. Learn More

Julia Case History of the Stimulation and Lower Completion to Meet the 10kpsi Drawdown Tertiary Challenge

The Lower Tertiary Wilcox Julia field is a large resource with low permeability (average 10 mD) and 20 cP in-situ viscosity oil. In order to achieve optimum production rates and ultimate recovery, ultra-high 10,000 psi drawdown is required from a multi-zone fracture stimulated lower completion. Learn More

Sieve Distribution vs Sand Retention: The Impact of Mono-Sieved Gravel on Sand Control

Traditional sand control sizing has typically been based on "standard", wide-sieve gravel distributions (i.e. 20/40, 16/30, etc). Learn More

Far-Field Proppant Detection Using Electromagnetic Methods - Latest Field Results

Over 100 billion lbm of proppant are placed annually in wells across the globe, with the majority in unconventional reservoirs. The location of the proppant in these horizontal wells and formations is critical to understanding reservoir drainage, well spacing and stage spacing. Learn More

A Novel Technique for Determining Screen Failure in Offshore Wells: A GOM Case History

Offshore completions in the Gulf of Mexico (GOM) must typically address sand control. Our industry has made significant progress with respect to sand control equipment and implementation. Learn More

Can Proppants Do More Than Hold The Fracture Open?

In the 1940’s experimental fracture treatments were performed without proppant. However in most formations unpropped fractures heal quickly with no sustained benefit, and in 1947 river sand was introduced as proppant. Learn More

Technology Improves Proppant Design

Evolving technologies are enabling oil and gas operators to use proppants that go deeper into fractures and provide superior conductivity, which results in greater yields and cost savings on frac jobs. The American Oil & Gas Reporter, February 2014 Learn More

Hydraulic fracturing proppant: Low-density Ceramics Proppant Boosts Utica Deep Gas Production

CONSOL Energy integrated CARBO's KRYPTOSPHERE LD ultraconductive, low-density ceramic proppant in the completion program of a well targeting the Utica deep gas horizon underlying its existing Marcellus Shale field in Greene County, Pa. Harts E&P, September 2016 Learn More

New proppant technologies deliver cost savings in the GoM

New proppant technologies deliver cost savings in the GoM A combination of high-density proppant and scale inhibitor sees success in Lower Tertiary wells. Hart Energy E&P, July 2017 Learn More

System improves ability to detect location of proppants in reservoir

About 100 billion pounds mass of proppant is used annually in global unconventional reservoirs, with the location of the proppant critical to understanding reservoir drainage, well spacing and stage spacing. However, proppant detection has traditionally been limited to near-wellbore measurements. CARBO has developed a method to detect proppant in the far field, known as QUANTUM quantified propped reservoir volume imaging. Hart Energy E&P, July 2017 Learn More

CARBO engineered robust combination to sustain deepwater flow

CARBO recently engineered a ground-breaking solution for a super major - completing a series of ultra-deepwater wells in the Gulf of Mexico's Lower Tertiary where the economic exploitation of deep, low-permeability reservoirs requires hydraulic fracturing. The downhole environment was ripe for deposition of production-restricting scale, but using generally effective solid inhibitors would sacrifice proppant conductivity. Hart Energy E&P, May 2017 Learn More

Hydraulic fracturing: Key players CARBO Ceramics

CARBO Ceramics has become the largest supplier of ceramic proppants used in fracturing treatments and also sells resin-coated and uncoated white sand proppants. Among its technical achievements in the last year was maximized well production for a Permian Basin operator using low-density ceramic proppants as part of CARBO’s technologies to design, build and optimize the fracturing experience. Hart Energy, November 2014 Learn More

Multifunctional Proppant delivers "Plug-and Play" solutions

Advances in engineering have helped to expand the role of proppants from merely propping the fracture open to performing myriad actions downhole. Harts E&P, September 2016 Learn More

Proppant Pack Delivers Enhanced Flow

FUSION proppant pack consolidation technology creates a bonded, high-integrity proppant pack with or without closure stress. Harts E&P, September 2016 Learn More

Proppant prevents salt precipitation, eliminates freshwater injection costs

SALTGUARD is an encapsulated, porous ceramic proppant infused with halite-inhibiting chemicals that is placed throughout the entire fracture as part of the standard fracturing process. Hart E&P, September 2018 Learn More

Technology applications: Ceramic Proppant

CARBO Ceramics’ KRYPTOSPHERE LD ultraconductive, low-density ceramic proppant technology maximizes hydrocarbon flow for the life of the well. KRYPTOSPHERE LD technology is engineered to have the same characteristics as the company’s previous KRYPTOSPHERE HD technology—monosized with excellent strength, durability, and smoothness—providing high conductivity across the entire range of low- to highstress well conditions. JPT, August 2016 Learn More

Novel Proppant Surface Treatment for Enhanced Performance and Improved Cleanup

The development and testing of a new proppant designed to exhibit a neutrally wet surface that does not have a preferential affinity for oil, gas, or water and therefore will not promote the preferential entrapment of any phase within the proppant pack. JPT, March 2016 Learn More

Getting a Better Look at Propped Fractures

Carbo Ceramics is getting a clearer look at where the proppant goes. The ceramic proppant maker showed much-improved images at this year’s conference (SPE 184880) compared with the ones shown last year, as well as a new set of images showing three stages of a Marcellus gas well. JPT, March 2017 Learn More

Technology Applications November 2017

Fracture-stimulation designs and cost structures are continually evolving in unconventional reservoirs. Consequently, slickwater ftacturing fluids are being deployed more frequently because they cost less, have a reduced impact on proppant pack damage, and have reduced chemical package requirements. JPT, November 2017. Learn More

CARBO Develops FUSION

CARBO has introduced FUSION, a proppant pack consolidation technology for deepwater injection and production wells. Offshore Engineer, September 2016 Learn More

New immobile proppant system bonds without closure stress

CARBO develops a new type of immobile proppant system to bond the highly conductive proppant pack in the formation and the annulus without closure stress. Offshore, September 2018 Learn More

Protection in every way

Joshua Leasure and Jeff Hebert, CARBO, USA, explain how conductive proppant-delivered scale inhibition has been engineered for today's challenges. Oilfield Technology, April 2015. Learn More

Pushing Beyond Propping

An overview of proppant technology capabilities in a range of global oil and gas applications. Oilfield Technology, July 2016 Learn More

Engineering Production Assurance - SCALEGUARD Feature

New proppant-delivered technology platform, designed to prevent reservoir damage and maximize production. Oilfield Technology, July 2017 Learn More

The Scale of the Problem

Joshua Leasure, CARBO, USA, describes a proppant-delivered solution to the widespread problem of scale deposition in the oilfield. Oilfield Technology, July 2018 Learn More

Precision-Engineered Proppants

Don Conkle, CARBO, USA, describes the development of a precision-engineered proppant, KRYPTOSPHERE, and reviews its performance. Oilfield Technology, March 2018 Learn More

A Slick Design for Slickwater Systems

The development of a new proppant technology to enhance the transport capabilities of slickwater fracture fluid systems in hydraulic fracturing applications. Oilfield Technology, September 2017 Learn More

Innovative Thinkers: Don Conkle - Proppant Innovation at Motocross Speed

Learn More

A low-density proppant solution for slickwater systems

Slickwater systems tend to have low viscosity, which can attribute to difficulty with effectively suspending and transporting proppant in a fracture. Accordingly, a new, low-density proppant has been developed to enhance the transport capability in slickwater fluids and provide increased fracture conductivity. World Oil, September 2018 Learn More

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